Performance Plus™
Looking to eliminate unplanned downtime? Culture change is the single biggest impediment to reducing downtime. PCA is a boutique consulting firm with more than four decades of experience in helping clients overcome culture barriers to improve business performance.
Workers in factory at industrial metal cutting machine

Reduce Downtime & Boost Safety

Reactive maintenance programs have more downtime and greater risk of safety incidents. By teaching your team to operate proactively, we help you reduce both planned and unplanned downtime. As your plant spends more time operating in steady state, your safety record will improve too!

Worker in Heating Plant Working with Mobile Device

Cut Maintenance Costs

It is widely accepted that top quartile maintenance programs have the lowest costs. Compared to proactive maintenance, hard failures cost more to repair. Time-based overhauls cost more too. By eliminating hard failures and greatly reducing PMs, our proactive programs will move you towards top quartile maintenance costs.

Inventory Process Optimization

Release Working Capital

Storeroom operations are vital to the proactive model. There are few things more frustrating than a repair that can’t be completed because the parts are not available. Our programs bring the discipline to make sure that parts are available before a repair gets on the schedule. As maintenance operations become more proactive and the storeroom more integral, parts consumption falls, reducing stock levels and releasing working capital.