PCA - Performance Consulting Associates

Services

PCA offers three distinct areas of service.

A-PRO - Asset Performance Reliability Optimization. A business model to help companies transition from a reactive organization to a highly proactive one.

B-PRO - Business Process Reliability Optimization. Facilitate Business Process change using a seven-step process.

I-PRO- Inventory Process Optimization. Increase MRO Materials effectiveness and optimize costs.

A-PRO

Asset Performance Reliability Optimization
The A-PRO business model helps companies to make the transition from a reactive organization to a highly proactive one. The process is accomplished by drawing upon the best practices of reliability-centered maintenance techniques. PCA does this by implementing three distinct yet integrated modules: More

Reliability Focused Maintenance
Unlike traditional RCM programs, PCA's approach takes less time and cost to implement and uses fewer resources, focusing on measurable cost savings.

Preventive / Predictive Maintenance
Master schedules are developed, new technologies and techniques are introduced and data and reporting procedures are established.

Continuous Monitoring / Precision Maintenance
Process improvement techniques are used to identify, measure and control variances in asset operation and care.

B-PRO

Business Process Reliability Optimization
B-PRO, is a proven methodology that many major companies have utilized to increase asset reliability and optimize costs. The seven-step process introduces improvements into your operation that fosters creativity and acceptance. Significant results have been noted including 30% more work accomplished, 50% less overtime, equipment failures reduced 25 to 50%, and outages and turnarounds completed on time. Key elements of the program include: More

Best Business Practices Model for Asset Reliability

Planning For Performance
A highly interactive workshop designed for new and experienced planners, combining classroom training with one-on-one field coaching

EAM / CMMS Solutions
A fast track approach to help identify, select, procure and implement new Enterprise Asset Management/Computerize

Plant and Facility Assessments
This involves an in-depth “hands-on” audit of all maintenance, procurement and stores functions. Current operations are benchmarked to industry best practices.

I-PRO

Inventory Process Reliability Optimization

I-PRO is a proven methodology that many major companies have utilized to increase MRO Materials effectiveness and optimize costs. PCA has developed an MRO Materials Management Model, similar in scope to the PCA Asset Reliability Model™ available for the maintenance work management processes. The services associated with the MRO Model introduce improvements into your operation that fosters efficiency and service-level improvements for all areas involved with MRO materials management, to include the Purchasing and Procurement processes as they relate to acquiring MRO materials and supplies. Significant results have been realized, including 20-30% in the overall reduction of MRO inventory costs. The key elements include: More

Materials / Inventory Management
Practical assistance to optimize MRO inventory, evaluate critical spares including assessment of procurement warehousing and stores functions